Service Details
DMLS
Direct Metal Laser Sintering (DMLS) is a Metal Additive Manufacturing technology where a thin layer of metal powder is spread over the build platform and a high-power laser scans the cross-section of the component, melting (or fusing) the metal particles together and creating the next layer. This layer-by-layer process is repeated hundreds or thousands of times until the entire part is manufactured.
Given the growing need for 3D Printing and the dearth of technological know-how in the industry, we at Innovae3D, offer complete 3D Printing solutions. We undertake 3D Printing projects from design, development and analysis to printing and post processing. Our team of experts and professionals are experienced in giving you the very best in minimum time duration with top-notch quality components.
Solutions We Provide through Metal 3D Printing
- Prototyping Parts/ Components
- Research & Development Parts
- Batch Production Volumes
- Conformal Cooling Designed Insets for Plastic & Aluminium Casting Tools/Dies
Our Additive Manufacturing Eco-System:
Some of the Materials that we cater to in Metal Additive Manufacturing are listed below with their properties and applications:
|
Material |
Alloy Designation |
Hardness |
Advantages |
Applications |
|---|---|---|---|---|
|
Maraging Steel(MS1) |
18% Ni Maraging 300,European 1.2709,German X3NiCoMoTi 18-9-5 |
35-37 HRC Built, Post Hardened to 50-56 HRC |
Easily Machinable & Excellent polishability |
Injection moulding,Tooling,Conformal Cooling |
|
Aluminium AlSi10mg |
Typical Casting Alloy |
Approx 119 ± 5 HBW |
Low Weight, Good Thermal Properties |
Automotive, Racing |
|
Stainless steel (316L) |
ASTM F138 |
85 HRB |
Corrosion and pitting resistance |
Surgical tools, Food and chemical plants |
|
Stainless steel(PH1) |
15-5 PH, DIN 1.4540 and UNS S15500 |
30-35 HRC Built, Post Hardened to 40 HRC |
High Hardness & strength |
Prototype/Production parts |
|
Stainless steel(GP1) |
17-4, European 1.4542, German X5CrNiCuNb16 -4 |
230 ± 20 HV1 Built Ground & Polished to 250-450 HV1 |
High Toughness and Ductility |
Engineering Applications |
|
Titanium (T -64) |
ASTM F2924 |
320 ± 15 HV5 |
Light weight, High strength, Corrosion Resistance |
Aerospace Motorsport Racing |
|
Nickel Alloy IN178 |
UNS N07718, AMS 5662, AMS 5664, W.Nr 2.4668, DIN NiCr19Fe19NbMo3 |
30 HRC Built, Post Hardened 47 HRC |
Heat and Corrosion Resistance |
Turbines, Rockets, Aerospace |
|
Cobalt Chrome (MP1) |
ISO 5832-4 and ASTM F75 |
35-45 HRC Built |
High Temperature Resistance |
Turbines and Engine parts |
Why to choose Innovae3D’s Metal 3D Printing?
- Affordability: Since 3D printing only requires optimum material and needs no tooling, it is one of the most affordable manufacturing processes for prototyping parts or low volume productions.
- Geometries: As the Technology builds parts layer by layer using a computer-controlled nozzle, Innovae3d’s Metal 3D printers are capable of printing highly complex shapes, including complex interior geometries.
- Efficiency: Once a part has been designed using CAD software, it can be printed in a matter of hours, without a lengthy setup or procedure.
- Adaptability: Because 3D printed parts require no tooling, there is less risk involved while building a part. If a fault is discovered post printing, it can be resolved digitally without the need to replace expensive tooling.
- Environmental factors: Although 3D printers require power to operate, there is generally very less material wastage involved.
- Support Design for Manufacturing: Our Metal 3D Printing services gives free hand to engineers to actualize their ideas to Market in a faster way.